Custom polo shirts are a popular choice for corporate uniforms, event wear, team apparel, and everyday fashion. However, not all polos are created equal. Whether you’re ordering a batch for your business or just want a shirt that will last, understanding how to identify a high-quality custom polo is key. This guide will help you recognize excellent fabric, sharp printing, and durable construction so you can make an informed purchase.
Understanding Fabric: What Makes a Polo Shirt High Quality?
1. Cotton vs. Polyester vs. Blends
- 100% Cotton: Offers softness and breathability, ideal for comfort. Look for combed or ring-spun cotton for added durability.
- Polyester: Known for moisture-wicking, wrinkle resistance, and color retention. Great for active or outdoor use.
- Cotton-Poly Blends: Combine the best of both worlds—comfort and durability. Often used in professional uniforms and branded apparel.
2. Pique vs. Jersey Knit
- Pique Knit: Features a textured surface with a subtle waffle pattern. Traditional for polos and holds its shape well.
- Jersey Knit: Smoother and stretchier, similar to a T-shirt feel. Offers a more casual look but may be less structured.
3. Weight and GSM
Fabric weight, measured in GSM (grams per square meter), is a good quality indicator:
- 120-160 GSM: Lightweight, good for layering or warm climates.
- 160-200 GSM: Medium weight, ideal for general use and durability.
- 200+ GSM: Heavyweight, premium feel, typically more durable and structured.
Key Features of High-Quality Polo Shirt Construction
1. Stitching
- Look for double-stitched hems and reinforced shoulder seams.
- No loose threads or uneven lines—clean stitching means long-lasting construction.
2. Collars and Cuffs
- Rib-knit collars should be firm but flexible.
- Quality polos won’t curl at the edges after multiple washes.
- Check for interfacing or additional support to help maintain collar shape.
3. Buttons
- Durable buttons, often made of resin or reinforced plastic, are a sign of attention to detail.
- Check that buttonholes are neatly stitched and that buttons are securely sewn.
Printing and Embroidery: What to Look for
1. Screen Printing
- Best for large, bold designs.
- High-quality screen printing uses vibrant, well-cured inks that don’t crack or peel.
- Ink should feel soft, not rubbery or thick.
2. Embroidery
- Gives a premium look, ideal for logos.
- Stitches should be clean and dense, without fraying or gaps.
- Backing material should be smooth and non-irritating on the skin.
3. Heat Transfers or DTG (Direct-to-Garment)
- Heat transfers work well for complex or colorful images but may not last as long.
- DTG printing delivers detailed designs and works best on cotton but may fade faster than screen printing if not properly set.
How to Test or Evaluate Before Buying in Bulk
1. Request a Sample
Before placing a large order, ask for a physical sample to test:
- Feel the fabric.
- Check printing sharpness.
- Wash it to evaluate shrinkage and fading.
2. Check Brand Reputation
Well-known polo brands like Nike, Port Authority, Bella+Canvas, and Gildan have varying levels of quality. Read reviews or ask your supplier which brand they use.
3. Ask About the Printing Process
Inquire whether your logo will be screen printed, embroidered, or heat transferred—and what materials they use. A professional vendor will explain the pros and cons of each method.
Conclusion
Spotting a quality custom polo shirt comes down to knowing your fabrics, inspecting construction, and understanding printing methods. A good polo should feel substantial, fit well, and look sharp even after repeated use. Whether you’re creating branded apparel or updating your personal wardrobe, these tips will help ensure your custom polo shirts are as durable and stylish as they are personalized.
